Page 110 - 无损检测2025年第四期
P. 110

实践经验
              实践经验

              DOI:10.11973/wsjc240533



                 某储气库压缩机管线的服役应力监测数据分析




                              陈书翔 ,马振东 ,刘蕊祎 ,张 超 ,刘瑞军 ,朱权威 ,陈燕荣 ,阚晓阳                          1
                                            2
                                                                     2
                                                             2
                                    1
                                                     2
                                                                                      1
                                                                              3
                                      (1. 中车青岛四方机车车辆股份有限公司,青岛 266111;

                                  2. 中国石油长庆油田分公司第一采气厂 工艺研究所,靖边 718500;
                                        3.西安石油大学 材料科学与工程学院,西安 710065)
                       摘  要:在振动叠加、沉降等条件下,天然气储气库管线应力承载情况较为复杂。基于弹性应变
                   原理,应变法可以实现结构应力的无损检测。设计了应力监测系统原理样机;基于前期某含硫气藏
                   型储气库关键工艺窗口的多点应力、振动检测数据,选取其重点位置安装金属式应变计,覆盖压缩机
                   出口高温管线、270 °大弯曲管线、振幅最大水平直管线、拘束度突变点位位置等,开展应力长期监测。
                   对长期运行、压缩机切换、地层波动等条件下管线重点位置的应力变化进行监测,发现了压缩机管线
                   的承载波动特征、部分(停机)管线承受的低周疲劳载荷与机组切换时的冲击受载特征。研究结果为
                   压缩机设计、维护、储气库安全运行提供了重要的方法和技术支撑。
                       关键词:储气库;应力监测;机组切换;疲劳承载
                       中图分类号:TG444;TG115.28      文献标志码:B    文章编号:1000-6656(2025)04-0076-09

                     Analysis of service stress monitoring data of compressor pipeline in a gas storage


                                 CHEN Shuxiang , MA Zhendong , LIU Ruiyi , ZHANG Chao , LIU Ruijun ,
                                                                    2
                                                          2
                                                                                          2
                                                                                2
                                              1
                                           ZHU Quanwei , CHEN Yanrong , KAN Xiaoyang 1
                                                                    1
                                                      3
                                      (1. CRRC Qingdao Sifang Co., Ltd., Qingdao 266111, China;
                2. Process Research Institute, First Gas Production Plant, PetroChina Changqing Oilfield Company, Jingbian 718500, China;
                          3. School of Materials Science and Engineering, Xi′an Shiyou University, Xi′an 710065, China )
                      Abstract: Under the conditions of vibration superposition and settlement, the stress bearing of natural gas storage pipelines
                   is very complicated. Based on the principle of elastic strain, the strain method can realize the nondestructive detection of structural
                   stress. The stress monitoring system was designed. Based on the multi-point stress and vibration detection data of the key process
                   window of a sulfur-bearing gas storage, a metal strain gauge was installed at the key position, long-term stress monitoring was
                   carried out by covering high-temperature compressor outlet pipelines, 270 ° large bending pipelines, maximum amplitude horizontal
                   straight pipelines, and the position of restraint abrupt change points, etc. The monitor for stress change of pipeline key position
                   under the conditions of long-term operation, compressor switching, formation fluctuation, etc was carried out. It was found that the
                   load-bearing fluctuation characteristics of compressor pipelines, the low cycle fatigue load of some (shutdown) pipelines, and the
                   impact load characteristics of unit switching. The research results provided important method and technical support for compressor
                   design, maintenance and safe operation of gas storage.
                      Key words: gas storage; stress monitoring; unit switching; fatigue load


                                                                     储气库间断调峰作业会引起管道工作压力、流
                 收稿日期:2024-04-20                                速、管体温度等参数的变化,而在阀门、变径、入地
                 基金项目:储气库管道应力监测研究评价项目(2022YFC0805804)
                                                                弯头、支座等部位引起复杂应力承载。长时间运行
                 作者简介:陈书翔(1978—),男,高级工程师,主要研究方向为金
              属、复合材料、应力检测与涡流检测                                  管道受压力波动、地基沉降等内外因素作用与振动
                 通信作者:张 超,zch_cq@petrochina.com.cn              的叠加影响,其局部管线承载情况尤为复杂,而影响


                76
                     2025 年 第 47 卷 第 4 期
                     无损检测
   105   106   107   108   109   110   111   112   113   114   115