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    基于金属磁记忆方法的压力容器对接焊缝应力检测

    Stress Inspection of Pressure Vessel Butt Weld Based on Metal Magnetic Memory Technique

    • 摘要: 压力容器运行中易在应力集中区出现各种损伤,因此找出并消除应力集中区对稳定压力容器的使用寿命非常有益。阐述了金属磁记忆方法的基本原理、诊断设备的参数设置,并通过分析软件得到的数据,根据相关标准计算09MnNiDR对接焊缝和热影响区的残余应力分布情况。分析结果表明,热影响区残余应力高于焊缝,数据结果与同类焊接工艺下的试验和数值分析基本吻合。说明磁记忆检测可发现压力容器的应力集中区,实现压力容器的早期诊断。

       

      Abstract: It is probable to occur many kinds of damage in the area of stress concentration zone when the pressure vessel is in operation, so finding those injury and eliminate the stress concentration is very useful to stable pressure vessel for improving its usage life. This paper is mainly to summarize the basic principle and parameter set of the diagnose equipment of the metal magnetic memory. And it calculated the residual stress distribution of 09MnNiDR butt-welded(WM) and heat affected zone(HAZ) according to the relevant standards with the data being analyzed with one software. The result of the analysis showed that the residual stress of heat affected zone was higher than welding and it was also similar with the result of experimentation and numerical analysis based on the same welding procedure. It revealed that magnetic memory test could find the stress concentration zone of pressure vessels, and could be used for the early diagnosis of pressure vessels.

       

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