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    超声探伤仪发射参数校准结果影响因素分析

    Analysis of factors affecting the calibration results of emission parameters in ultrasonic flaw detectors

    • 摘要: 超声探伤仪发射参数的校准是确保检测结果准确性的关键环节,但其校准结果受多种因素影响。基于国际标准(ISO 22232-1:2020,EN 12668-1:2010)和国内标准(GB/T 27664.1—2011,JJG 746—2024),分析了发射参数校准中的主要误差来源。分析发现,示波器设置(如脉冲宽度测量位置)、负载特性(如阻抗稳定性)以及标准差异对校准结果有显著影响。通过对比不同负载在高频下的阻抗特性及实际测试数据,验证了绕线电阻等负载在高频场景中的不适用性。此外,操作规范(如示波器探头校准)和线缆选择也对测量精度至关重要。研究结果为超声探伤仪发射参数的校准提供了优化建议,强调了严格遵循标准和选用合适设备的重要性。

       

      Abstract: Calibrating the emission parameters of ultrasonic flaw detectors is a key aspect in ensuring the accuracy of inspection results. Nevertheless, the calibration results are subject to various influencing factors. This paper analyzed the main error sources during the calibration of emission parameters, relying on international standards (such as ISO 22232-1:2020 and EN 12668-1:2010) and domestic standards (such as GB/T 27664.1—2011 and JJG 746—2024).It was found that oscilloscope settings (e.g., the measurement position of pulse width), load characteristics (e.g., impedance stability), and standard discrepancies significantly affected the calibration results. Through comparing the impedance characteristics of different loads at high frequencies with actual test data, the inapplicability of loads like wire-wound resistors in high-frequency scenarios was validated. Additionally, operational specifications (e.g., calibration of oscilloscope probes) and cable selection were also vital for measurement accuracy.The research results provided optimization suggestions for the calibration of ultrasonic flaw detector emission parameters, emphasizing the importance of strictly following standards and choosing suitable equipment.

       

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