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    核电厂高空螺栓无人机检测技术及装置

    Unmanned aerial vehicles inspection technology and equipment of high-altitude bolts in nuclear power plants

    • 摘要: 核电厂龙门架螺栓腐蚀断裂会影响结构的整体安全性,延误核电厂大修工期并有坠落伤人的风险。现阶段龙门架高空螺栓采取手动检测的方式,效率低下。提出了一种适用于核电厂龙门架高空螺栓的检测方案,该方案采用相控阵超声技术检测螺栓内部缺陷,通过视觉识别发现螺栓表面及周边的异常情况,采用电磁超声测量螺栓的轴力状态。设计了核电厂龙门架高空螺栓检测装置并实现了检测设备的小型化,通过无人机搭载智能机械臂、相控阵超声检测模块、电磁超声轴力测量模块及视觉缺陷识别模块的方式开展龙门架螺栓高可靠性精准自动化检测,大幅缩短了龙门架高空螺栓的检测工期。

       

      Abstract: The corrosion and fracture of bolts on gantry cranes in nuclear power plants affect the overall structural safety of the gantry crane steel structure, delay outages for nuclear power plants, and pose a risk of falling and injuring people. Currently, manual inspection of high-altitude bolts on gantry cranes was carried out using scaffolding, which was inefficient. This paper presented an inspection solution specifically designed for high-altitude bolts on gantry cranes in nuclear power plants based on actual plant requirements. The solution employed phased array ultrasonic testing to test internal defects in bolts, visual recognition to identify abnormalities on the surface and surroundings of bolts, and electromagnetic ultrasonic measurement to assess the axial force state of bolts. The research developed a high-reliability precision inspection device for high-altitude bolts on gantry cranes in nuclear power plants, achieving miniaturization of the inspection equipment. Through the UAV equipped with intelligent manipulator, phased array ultrasonic inspection module, electromagnetic ultrasonic axial force measurement module and visual defect recognition module, the high-reliability and accurate automatic inspection of nuclear power plant gantry bolts was carried out, and the inspection period of high-altitude bolts of gantry frame was greatly compressed.

       

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