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    基于机器学习的井口钻杆损伤漏磁检测

    Magnetic flux leakage detection of wellhead drill pipe damage based on machine learning

    • 摘要: 钻杆在钻井过程中承受拉伸、扭转和振动等多种载荷,易发生损坏而引发安全事故,因此对钻杆应力集中引发的损伤进行检测至关重要。针对钻杆检测中存在的精度低和缺陷类型预测不准确等问题,构建了一套基于格拉姆角场(Gramian angular field,GAF)转换的钻杆漏磁检测系统。该系统采用8组探头实现全方位扫描检测,开发了基于LabVIEW的人机交互界面以提升操作便捷性。此外,提出基于ResNet-50的井口钻杆缺陷漏磁检测方法,通过GAF提取磁信号的二维特征,利用ResNet-50对缺陷二维数据进行多模型特征融合,实现不同类型钻杆缺陷的三维反演。试验结果表明,两种缺陷三维反演的平均相对误差值在3.5%以内,所提方法的功能较强,可实现对各类型钻杆缺陷的准三维反演,显著提高了钻杆缺陷识别的准确性和多通道缺陷类型分类的能力。

       

      Abstract: Drill pipes are subjected to various loads such as tension, torsion, and vibration during drilling operations, making them prone to damage leading to severe accidents. Therefore, damage detection for stress concentration-induced defects in drill pipes is critical. To address the issues of low accuracy and imprecise defect-type prediction in existing drill pipe inspection methods, this study developed a magnetic flux leakage (MFL) detection system for drill pipes based on Gramian angular field (GAF) transformation. The system employed eight probe arrays for omnidirectional scanning. A user-friendly LabVIEW-based human-machine interface was also developed to enhance operational efficiency. Furthermore, this paper proposed a ResNet-50-based MFL detection method for wellhead drill pipe defects. By transforming MFL signals into 2D features using GAF and leveraging ResNet-50 for multi-model feature fusion, the method achieved 3D inversion of various defect types in drill pipes. Experimental results demonstrated that the mean relative error (MRE) of 3D inversion for two defect types was within 3.5%, validating the robustness of the method and its capability for quasi-3D inversion of drill pipe defects. This approach significantly improved the accuracy of defect identification and enabled precise multi-channel defect classification.

       

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