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    钢轨探伤综合试验仿真平台的设计及应用

    Design and application of the comprehensive experimental simulation platform for rail flaw detection

    • 摘要: 针对钢轨探伤设备高速性能检测试验需求,设计了一套最高试验速度可达120 km·h−1的钢轨探伤综合试验仿真平台。通过构建环形钢轨回转系统与探伤检测系统,结合多传感器安全监测与电气控制技术,实现了超声波探轮高速动态标定、伤损检测性能评估等功能,并通过仿真分析、动平衡分析、电机选型及关键参数计算验证了所提设计的可行性。试验结果表明,该试验平台能够有效模拟探轮在钢轨表面进行高速检测的状态,为钢轨探伤设备的研发、升级与性能验证提供了高效、可靠的试验手段。

       

      Abstract: Addressing high-speed performance testing requirements for rail flaw detection equipment, a comprehensive rail flaw detection test simulation platform with maximum testing speed of 120 km · h-1 was designed. By constructing a circular rail rotation system and flaw detection system, combined with multi-sensor safety monitoring and electrical control technologies, functions such as high-speed dynamic calibration of ultrasonic probe wheels and damage detection performance evaluation were achieved. Feasibility of the proposed design was verified through simulation analysis, dynamic balance analysis, motor selection, and key parameter calculations. Results demonstrated that this test platform could effectively simulate probe wheel high-speed detection states on rail surfaces, providing efficient and reliable testing means for rail flaw detection equipment development, upgrades, and performance verification.

       

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