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    聚芳醚酮热塑性复合材料的超声评价

    Ultrasonic evaluation of polyaryletherketone thermoplastic composites

    • 摘要: 热塑性复合材料因生产效率高、成型周期短、可在高湿环境中长时间使用,同时可回收再利用,具有广阔的发展空间。对聚芳醚酮热塑性复合材料进行了超声评价试验,主要包括热塑性及热固性复合材料层板的声特性参数及内部质量的对比、热塑性复合材料焊接件的超声可检性以及不同工艺制备的热塑性复合材料层板的跟踪检测。试验结果表明,热塑性复合材料质量可达到热固性复合材料层板质量水平,热固性与热塑性复合材料层板的声速分别约为3 016,2 858 m/s,热固性材料声衰减略大于热塑性材料的,声衰减系数相差约0.5 dB/mm;热塑性复合材料焊接件具有超声可检性,制件内部的焊接不良、层板内部的分层及弥散性缺陷等可被检出;自动铺放+二次热压工艺制备的热塑性复合材料层板内部质量较均匀,而自动铺放+烘箱真空固化工艺制备的层板内部质量均匀性较差。

       

      Abstract: Thermoplastic composites have broad development prospects due to their high production efficiency, short molding cycle, long-term use in high-humidity environments, long-term storage of prepregs, and recyclability. This paper mainly reported the ultrasonic evaluation of polyaryletherketone thermoplastic composites, including the comparison of acoustic characteristic parameters and internal quality between thermoplastic and thermosetting composite laminates, the ultrasonic detectability of thermoplastic composite welded parts, and the tracking detection of thermoplastic composite laminates prepared by different processes. The test results showed that the quality of thermoplastic composites could reach the level of thermosetting composite laminates. The sound velocity of thermosetting composite laminates was approximately 3 016 m/s, while that of thermoplastic composite laminates was about 2 858 m/s. The sound attenuation of thermosetting materials was slightly greater than that of thermoplastic materials, with a difference of about 0.5 dB/mm. Thermoplastic composite welded parts were ultrasonically detectable, and defects such as poor welding, delamination within the laminate, and dispersed defects could be detected. The internal quality of thermoplastic composite laminates prepared by the automatic placement + secondary hot pressing process was relatively uniform, while the internal quality uniformity of thermoplastic composite laminates prepared by the automatic placement + oven vacuum curing process was poorer.

       

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