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    在役钢丝绳自主式漏磁检测装置

    Autonomous magnetic flux leakage detection device for wire ropes in service

    • 摘要: 漏磁检测作为一种常用的电磁无损探伤方式,被广泛应用于钢丝绳检测。为解决高空钢丝绳检测困难的难题,研制了一种能够自主捕捉并检测钢丝绳的检测设备。基于刚性结构与柔性驱动器结合的设计方法,设计了一款末端搭载漏磁检测探头的四自由度柔性机械臂。其以气动比例电磁阀作为控制单元,以编码器作为反馈单元,实现了对柔性机械臂关节的高精度控制。根据钢丝绳形貌特征,提出了一种轴心线特征匹配方法,实现了双目视觉定位钢丝绳位置的功能。

       

      Abstract: As a common electromagnetic nondestructive testing method, magnetic flux leakage detection is widely used in wire rope detection. To solve the difficulty of high-altitude wire rope detection, a detection device capable of autonomously capturing and detecting wire ropes was developed. Based on a design method combining rigid structure and flexible drives, a four-degree-of-freedom flexible robotic arm with a magnetic flux leakage detection probe at the end was designed. It used a pneumatic proportional solenoid valve as the control unit and an encoder as the feedback unit, achieving high-precision control of the flexible robotic arm joints. According to the morphological characteristics of wire ropes, an axis centerline feature matching method was proposed, realizing the function of binocular vision positioning of wire rope positions.

       

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