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    动力涡轮传动轴密封环的X射线检测

    X-ray inspection of power turbine transmission shaft seal ring

    • 摘要: 动力涡轮传动轴组件内的密封环变形或脱落会导致发动机在试验、试车和试飞中发生功率指示异常。因传动轴组件内的密封环橡胶材料密度与零件钢基体密度相差较大,对其实施X射线检测时,得到的射线影像模糊,评判困难。针对动力涡轮传动轴组件内部结构及材料密度特征,从理论角度分析了影像质量的改进方案,并通过改变射线源焦点、焦距、胶片类型、曝光量等参数进行透照试验,依照“小电压、大焦距、小焦点、短时间、小颗粒度胶片”原则,以组件内的密封环为试验对象,确定了最佳透照参数。试验结果表明,在该透照参数下进行射线检测,能有效评判动力涡轮传动轴组件内的密封环形貌状态, 有助于在不损坏零件条件下获取密封环变形或脱落情况。

       

      Abstract: The deformation or detachment of the sealing ring in the power turbine drive shaft assembly can cause abnormal power indication during engine testing, commissioning, and flight testing. The density difference between the rubber material and the steel substrate of the inner sealing ring in the power turbine drive shaft assembly is significant, leading to blurred radiographic images and making evaluation difficult. This article analyzed the improvement plan for image quality from a theoretical perspective based on the internal structure and material density characteristics of the power turbine drove shaft assembly. Through a series of parameters such as changing the focus, focal length, film type, and exposure of the radiation source, a radiographic test was conducted. According to the principle of "small voltage, large focal length, small focus, short time, and small particle size film", the best radiographic parameters were determined by taking the sealing ring inside the power turbine drive shaft assembly as the test object. The results showed that under this radiographic parameter, it could effectively evaluate the sealing ring appearance status of the power turbine drive shaft assembly, helping to obtain the deformation or detachment of the sealing ring without damaging the parts.

       

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