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    基于超声导波的高速铁路道岔尖轨轨底伤损检测

    Damage detection of switch bottom of high-speed railway based on ultrasonic guided wave

    • 摘要: 如何快捷有效发现高速道岔尖轨轨底的伤损及部位,对确保铁路运输安全具有重要意义。首先,基于超声导波方法对尖轨伤损检测开展研究,从导波模态振型入手,求解道岔尖轨导波模态与频散曲线,进而确定导波的激励频率。然后建立三维仿真模型,验证模态分析的正确性,并通过在仿真中设置不同尺寸伤损,确保所求解模态对伤损的检测能力。最后搭建高低温试验平台,利用自主研发的手持式超声导波探伤仪采集回波数据,分析得到环境温度变化对超声导波的影响规律及补偿算法,并开展模拟现场试验。试验结果表明,对采集的信号进行温度补偿后伤损的定位误差明显减小,所提超声导波技术能够满足道岔尖轨轨底长距离、快速探伤的检测需求。

       

      Abstract: Rapid and effective identification of damages and their locations in high-speed turnout switch rail bases holds significant importance for ensuring railway transportation safety. First, ultrasonic guided wave methods were employed to study switch rail damage detection, starting from guided wave mode shapes to solve for switch rail guided wave modes and dispersion curves, thereby determining excitation frequencies. Then, a 3D simulation model was established to verify modal analysis correctness, with different-sized damages simulated to ensure the solved modes´ detection capability. Finally, a high-low temperature test platform was built, using a self-developed handheld ultrasonic guided wave flaw detector to collect echo data, analyzing the influence of environmental temperature changes on ultrasonic guided waves and developing compensation algorithms, followed by simulated field tests. Results showed that after temperature compensation, damage localization errors significantly decreased, confirming that the proposed ultrasonic guided wave technology could meet the long-distance, rapid inspection requirements for turnout switch rail base detection.

       

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