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    B型套筒包覆下原管道环焊缝裂纹的导波定量检测

    Quantitative evaluation of cracks in girth weld of pipeline covered by a B-type sleeve via guided wave inspection

    • 摘要: 油气管道环焊缝出现缺陷时常用B型套筒修补,但是套筒覆盖之下的环焊缝缺陷特别是纵向裂纹的发展状态仍然会影响管道的安全运营,因此提出了一种基于导波技术的裂纹深度定量检测方案。该方案通过在套筒结构两侧布置压电片阵列,在优选频率上激励、接收特定导波模式,使较多能量通过搭接角焊缝进出原管道从而携带较多环焊缝缺陷信息;在综合考虑信号强度、信号特征参量的基础上优选晶片厚度并确定信号窗口长度;采用有限元模型求解压电阵列在“一发一收”布置状态下与裂纹深度有关的时域信号并建立数据库;最后将实际信号与仿真数据库进行相关分析,确定缺陷的位置和深度。现有试验结果表明,该方案可以有效检测套筒包覆下的原管道环状人工缺陷的深度信息。

       

      Abstract: B-type sleeve is usually applied for pipeline reinforcement when cracks generate in the girth weld of oil and gas pipelines. However, the evolution of the cracks especially longitudinal cracks of circular welds under the coverage may become great concerns for pipelines´ safe operation. A technique based on guided wave inspection was applied here to evaluate depth change of those longitudinal cracks. Two circular arrays consisting of piezoelectric wafers were designed to inspire and receive certain optimal selected guided mode in certain frequency, to ensure more energy flux pass through the original pipeline rather than the sleeve thereby carrying more information about girth weld defect. The wafer thickness could be optimized and the signal truncation window was determined by compromising the consideration on signal amplitudes and signal characterization parameters. The finite element model was further applied to get signal database corresponding to varying crack depths and locations in pitch catch mode of piezoelectric wafer arrays. Finally, when actual signal was used to correlate with the database, the recovery of crack location and depth information can then be expected. Preliminary experimental results showed that this scheme could achieve circular artificial crack depth estimation under the sleeve coverage.

       

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