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    316L管座角焊缝交流电磁场检测仿真分析及试验

    Simulation analysis and experiment of ACFM for 316L fillet weld

    • 摘要: 利用COMSOL Multiphysics软件模拟分析了交流电磁场检测中感应电流和感应磁场分布及频率、探头偏转、缺陷尺寸等因素对检测结果的影响。在检测中,感应电流绕过缺陷发生扰动,在缺陷两端出现较大的电流密度,感应磁场产生畸变,探头面与焊缝表面平行时,检测效果最好,可通过磁感应强度xz方向分量的畸变范围确定缺陷长度,通过磁感应强度x分量的畸变量比较缺陷深度。对于316L不锈钢管座角焊缝,激励频率为1 kHz时磁感应强度x分量的畸变率最大,检测效果最好。试验结果表明,仿真分析结果与实际检测结果基本一致,在实际检测中焊道表面凸凹不平会对磁感应强度信号产生一定的干扰。

       

      Abstract: The distribution of the induced current and magnetic field, the influences of the factors including the frequency, probe deflection, defect size on testing results during the alternating current field measurement (ACFM) were analyzed by COMSOL Multiphysics software. During the testing, the induced current bypassed the defect, resulting in a significant current density at both ends of the defect, and the induced magnetic field generated distortion. Optimal detection occurred when the probe surface was aligned parallel to the weld surface. The length of a defect could be inferred from the distortion range of the x and z direction components of the magnetic induction intensity, while its depth could be assessed by comparing the distortion x direction component of the magnetic induction intensity. For 316L fillet welds, the maximum distortion of the x direction component of the magnetic induction intensity was observed at an excitation frequency of 1 kHz, and the best results achieved. The results indicated that simulation analyses results were largely consistent with actual experimental findings. However, during practical tests, the rough of the weld seam surface could cause certain interference to the magnetic induction intensity signals.

       

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