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    油气管座角焊缝相控阵超声检测专用探头设计

    Design of phased array ultrasonic testing probe for fillet welds in oil and gas pipe seats

    • 摘要: 管座角焊缝相控阵超声检测(PAUT)技术尚未推广应用,其中探头设计是首要难点。目前有很多学者对核电等行业的小径薄壁管座PAUT探头进行了研究,然而油气工艺管线的管座均为小径厚壁管座,对其角焊缝进行PAUT检测时,探头受检测空间、曲率和聚焦深度的影响较大。通过理论及仿真分析对探头各个参数进行研究,设计出一种适用于小径厚壁管座角焊缝检测的PAUT探头并取得了较好的检测效果。设计方法不仅为专用探头设计提供理论支持,而且为PAUT在油气管座角焊缝的应用奠定了基础。

       

      Abstract: PAUT (phased array ultrasonic testing) technology for pipe seat fillet weld was not popularized yet, with probe design being the primary challenge. Currently, many scholars have conducted research on PAUT probes for small-diameter thin-walled pipe seats in industries such as nuclear power. However, in oil and gas process pipelines, small-diameter thick-walled pipe seats are used for fillet weld. Unlike other industries, PAUT probe is significantly affected by the detection space, curvature, and focal depth. This paper studied the various parameters of the probe through theoretical and simulation analysis, and for the first time, designed a PAUT probe suitable for the inspection of fillet welds in small-diameter thick-walled pipe seats. This not only provided theoretical support for the design of specialized probes, but also laid the foundation for the application of PAUT in the corner welds of oil and gas pipeline seats.

       

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