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    17-4PH不锈钢轮轴的多通道涡流检测

    Multi-channel eddy current testing of 17-4PH stainless steel wheel shaft

    • 摘要: 17-4PH马氏体沉淀硬化不锈钢轮轴在进行荧光磁粉检测时,带状铁素体的存在使得其表面出现了区域性的线性磁痕显示,造成磁粉检测对比度下降。采用涡流检测技术开展试验,首先对出现磁痕的轮轴部位进行电镜扫描并分析其金属组织属性;其次,根据轮轴特点分析了涡流探头的线圈结构和应当具备的检测效果;然后,采用ANSYS仿真技术计算了探头线圈参数对于检测灵敏度、检测深度的影响,分析了激励频率与检测信号幅值之间的关系曲线;最后,设计并制作了四通道涡流检测探头,开发了轮轴涡流检测工艺并进行了试验验证。试验结果表明,该涡流检测技术可有效克服轮轴表面带状铁素体带来的干扰,实现对人工刻槽的有效检测。

       

      Abstract: When fluorescent magnetic particle testing is performed on 17-4PH martensitic precipitation-hardened stainless steel axles, there is a regional linear magnetic trace display due to the presence of banded ferrite. In this paper, eddy current testing technology was used to study the first part of the wheel shaft with magnetic marks by electron microscope scanning and analyze its metal structure properties. Secondly, according to the characteristics of the axle, the coil structure and the detection effect of the eddy current probe were analyzed. Then ANSYS simulation technology was used to calculate the influence of probe coil parameters on detection sensitivity and detection depth. The relationship curve between excitation frequency and detection signal amplitude was studied. Finally, a four-channel eddy current detection probe was designed and manufactured, and the eddy current detection process of wheel shaft was developed and experimental verification was carried out. The experimental results showed that eddy current detection technology could overcome the interference caused by the band ferrite on the surface of the wheel shaft and realize the effective detection of manual grooving.

       

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