储氢气瓶缠绕层缺陷的多尺度工业CT检测及其成因分析
Multi-scale industrial computed tomography detection and source analysis of defects in the wrapping layer of hydrogen storage cylinders
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摘要: 高压储氢气瓶多采用碳纤维全缠绕方法制备,碳纤维缠绕层通常承担大部分内压载荷,一旦发生损伤将带来严重安全隐患。针对储氢气瓶和碳纤维缠绕层试件,利用工业CT几何放大成像原理,开展缠绕层缺陷的多尺度工业CT检测分析。依据缠绕层分层缺陷厚度对其进行分类,并分析各类分层缺陷的产生原因。利用光镜和扫描电镜技术,表征碳纤维缠绕层试件的显微组织,验证了工业CT开展分层缺陷定性、厚度定量,以及缠绕层缠绕方式判断的准确性。Abstract: High-pressure hydrogen storage cylinders are predominantly fabricated utilizing the fully wrapping methodology with carbon fibers, wherein the wrapping layers typically bear the majority of the internal pressure loads. Any incidence of damage within these layers poses a formidable threat to safety. This paper focused on the multi-scale industrial computed tomography detection of defects in the wrapping layer of hydrogen storage cylinder and carbon fiber wrapping layer specimen, using the principle of geometric magnification imaging in industrial computed tomography. A classification scheme for delamination defects within the wrapping layers was devised according to their respective thicknesses, followed by an in-depth analysis aimed at elucidating the underlying causes for the manifestation of such diverse defect types. The microstructure of carbon fiber wrapping layer specimen was characterized through the application of optical microscope and scanning electron microscope techniques. Thereafter, the accuracy of industrial computed tomography in qualitatively deciphering delamination defects, quantitatively determining thickness, and discerning the wrapping methodologies of wrapping layers was rigorously substantiated.