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    GH3535合金焊接坡口未熔合相控阵超声检测工艺定量分析

    Quantitative analysis on phased array ultrasonic testing process of non-fusion of groove in the welded GH3535 alloy

    • 摘要: 采用双面阵(DMA)探头对中国熔盐堆用GH3535合金焊缝易产生的坡口未熔合缺陷进行超声检测。材料的各向异性和不均匀性会导致超声声束传播方向偏离和能量衰减,影响对缺陷的定位和定量。结合聚焦声程和探头前端距等工艺参数对缺陷检测的信噪比、定量和定位的影响,对坡口未熔合进行检测工艺分析,提出了检测的有效工艺参数。结果表明,探头前端距为−6~6 mm,聚焦声程为13~28 mm时,可有效检出深度为12.9 mm的坡口未熔合缺陷且信噪比不小于12 dB;探头前端距为−6 mm时,声束可覆盖整个焊缝,聚焦声程为13~28 mm,缺陷当量值为ϕ2.5 mm+1 dB~−1 dB,缺陷定位偏差不大于1.4 mm。

       

      Abstract: The double-matrix array(DMA)probe was used for the ultrasonic testing of non-fusion of groove in the GH3535 alloy weld of the Chinese molten salt reactor. Due to the anisotropy and inhomogeneity of the GH3535 alloy weld, the sound beamed propagation direction deviates and decays, which affect the accuracy of the positioning and quantification of the defects. Combined with the process parameters such as focusing sound range path and probe frontier position, which affected signal-to-noise ratio, defect quantitation and position, the process for defect detection was analysed and the effective process parameter was proposed. The results showed that when the probe frontier position was set to −6~6 mm and the focusing sound path was set to 13~28 mm, non-fusion of groove at a depth of 12.9 mm could be effectively detected and the signal-to-noise ratio was more than 12 dB. When the probe frontier position was −6 mm, the sound beam could cover the whole weld, and the focusing sound path was 13~28 mm, the defect equivalent value was ϕ 2.5 mm +1 dB~−1 dB, the defect positioning deviation was less than 1.4 mm.

       

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