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    复杂管网焊缝的跨管线内检测机器人的研制

    Development of internal detection robots for welds in complex pipe networks

    • 摘要: 面向复杂管网焊缝内检测问题,设计了一款全向多关节内检测机器人,适应于直径200~400 mm管道,可以顺利通过T型分支,并在竖直管道内爬行。选用STM32型主控芯片设计了电源电路、电机驱动电路、云台控制电路,与减速电机、舵机等部件一起构成内检测机器人平台。通过调节自身的姿态,机器人平台能适应多种管道形状和结构。机器人搭载的可见光摄像头、激光雷达和惯性测量单元(IMU),可对复杂管网内部实施检测、扫描和建模,标记焊缝缺陷,提取特征并进行评估。管道场景的验证试验结果表明,该管道检测机器人具有良好的过障性能和爬壁能力,可为复杂管网焊缝检测以及管道安全运行提供平台技术支持。

       

      Abstract: To address the problem of internal inspection of complex pipeline welds, an omnidirectional multi-joint internal inspection robot was designed, which was suitable for pipelines ranging from 200mm to 400mm in diameter. It could smoothly pass through T-shaped branches and vertical pipelines. The STM32 was chosen as the main control chip, along with the design of power supply circuit, motor drive circuit, and gimbal control circuit, forming the internal inspection robot platform with the aid of reduction motors and steering gear. By adjusting its posture, the robot platform could adapt to various pipeline shapes and structures. Equipped with a visible light camera, a lidar, and an IMU, the robot conducted internal inspection, scanning, and modeling of complex pipe networks. It marked weld defects, extracts features, and performs evaluations. Experiments in pipeline scenarios verified that the pipeline inspection robot possessed excellent obstacle-crossing performance and wall-climbing ability, providing platform technology support for complex pipeline weld inspection and safe operation of pipelines.

       

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