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    基于相关性分析的变温管道壁厚高精度监测方法

    High precision monitoring method of variable temperature pipe wall thickness based on correlation analysis

    • 摘要: 在管道壁厚腐蚀监测领域,压电超声技术具有重要地位。在利用压电超声进行管道壁厚测量时,管道温度的变化会影响耦合剂的性能,导致回波幅值改变,而使得阈值法和基于包络线分析的测定方法无法正确计算超声飞行时间,引起较大的壁厚测量误差。针对该问题,搭建了变温管道压电超声壁厚测量系统,采用基于相关性分析的超声飞行时间测定方法计算超声波的飞行时间,并通过温度-声速校正模型对超声声速进行补偿,进而提高变温管道壁厚的测量精度。结果表明,所提方法的管道壁厚测量分辨率提高至 0.01 mm,管道壁厚测量误差小于 0.05 mm;所提方法可实现温度-20 ℃至70 ℃的变温管道壁厚测量,能满足压电超声变温管道壁厚监测的要求。

       

      Abstract: In the field of pipe wall thickness corrosion monitoring, piezoelectric ultrasonic technology plays an important role. When the pipe wall thickness is measured by piezoelectric ultrasound, the change of pipe temperature will affect the performance of the ultrasonic coupling agent and lead to the change of the amplitude of the reflected wave, which makes the ultrasonic time-of-flight cannot be calculated correctly by the threshold method and the envelope analysis method, resulting in large wall thickness measurement errors. To solve this problem, a piezoelectric ultrasonic wall thickness measurement system for variable temperature pipeline was built in this paper. Ultrasonic time-of-flight measurement method based on correlation analysis was used to calculate ultrasonic time-of-flight, and the ultrasonic wave velocity was compensated by temperature and wave velocity correction model, so as to improve the measurement accuracy of variable temperature pipeline wall thickness. The results showed that the resolution of pipe wall thickness measurement was increased to 0.01mm, and the measurement error of pipe wall thickness was less than 0.05 mm, and the proposed measurement method could realize the measurement of pipe wall thickness at temperature ranging from -20 ℃ to 70 ℃ and meet the requirements of piezoelectric ultrasonic temperature variable pipe wall thickness monitoring.

       

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