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    超高压管式反应器内壁纵向裂纹的脉冲涡流检测

    Pulse eddy current detection of longitudinal cracks on inner wall of ultra-high pressure tubular reactor

    • 摘要: 超高压管式反应器在现代石油化工工业聚乙烯生产中应用广泛,定期对反应器进行检测很有必要。由于反应器内表面残存的聚乙烯粉末层厚度不均,常规涡流检测会受到一定程度的干扰。设计了超高压管式反应器内检测差分式探头,在一定提离下用于模拟实际管道工况,采用脉冲涡流方法对管道内壁纵向裂纹进行内检测。首先,通过数值仿真建立模型,利用管道无缺陷处的仿真结果和实际试验数据的一致性验证了仿真模型的准确性,并对管道内涡流分布以及接收传感器的电压信号进行分析,表明所设计的纵向差分探头激励场产生的涡流场受到了纵向裂纹的扰动,并且接收传感器能够在裂纹所在位置检测到相应的信号。然后,利用所设计的探头进行了检测试验,试验结果表明,该差分式探头对管道内壁纵向裂纹内检测有较高的灵敏度。最后,设计了横向探头并对纵向裂纹进行了检测对比,结果表明纵向探头的检测灵敏度远高于横向探头的。所提方法对于管道内壁纵向裂纹的检测具有实际应用价值。

       

      Abstract: Ultra-high pressure tubular reactor is widely used in polyethylene production in modern petrochemical industry. It is necessary to inspect the reactor regularly. Due to the change of the thickness of the remaining polyethylene powder layer on the inner surface of the reactor, the conventional eddy current test results will be interfered to a certain extent. In this paper, a differential probe was designed to detect the longitudinal cracks in the inner wall of the pipeline by pulsed eddy current method. Firstly, the eddy current distribution in the pipeline and the voltage signal of the received sensor were observed and analyzed by numerical simulation. It showed that the eddy current field generated by the designed longitudinal differential probe was disturbed by the longitudinal crack. And the received sensor could detect the corresponding signal at the crack location. Then the designed probe was used to carry out the detection test, the experimental results showed that the designed differential probe had a high sensitivity to the longitudinal crack detection of the inner wall of the pipeline. At the same time, the transverse probe was designed and the longitudinal crack was detected. The detection sensitivity of the longitudinal probe was much higher than that of the transverse probe. The proposed method had practical application value for the detection of longitudinal cracks in the inner wall of pipeline.

       

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