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    碳钢小口径接管焊缝切向正交线圈涡流检测试验分析

    Test analysis of eddy current detection with tangential and orthogonal coils of small-diameter carbon steel tube welds

    • 摘要: 为了解决带漆层碳钢小口径接管焊缝的表面开口裂纹检测问题,介绍了切向正交线圈涡流检测技术的工作原理,对碳钢表面开口裂纹的信号特征、允许提离高度进行了分析,并对该技术的焊缝表面开口裂纹的检测能力进行了试验验证。试验结果表明:表面开口裂纹涡流信号的特征是相位不变,幅值随裂纹深度的增加而增加,随提离的增加而减少,允许提离高度可达2.0 mm;碳钢表面横向和纵向开口裂纹缺陷信号方向相反,焊趾位置纵向裂纹信号弱,对45°斜向裂纹不敏感;能够检出漆层厚度为0.54 mm,尺寸(长×宽×深)为5.00 mm×0.25 mm×1.00 mm的碳钢小口径接管焊缝横向和纵向表面开口裂纹,可允许接管的最小外径为20 mm;应补充沿着焊缝且探头旋转45°的扫查方式以检测45°斜向裂纹。

       

      Abstract: To solve the problem of the detection of the surface-breaking cracks in the welds of the small-diameter carbon steel tube with the paint layer, the eddy current technique with tangential and orthogonal coils was introduced, and its signal character of the surface-breaking cracks of small-diameter carbon steel tube and its allowable liftoff were studied, as well as the detectability of the surface-breaking cracks in the welds of the small-diameter carbon steel tube by means of the specific samples. The experimental results showed that, eddy current signal of the carbon-steel surface-breaking crack was characterized by a constant signal phase and the signal amplitude increasing as the crack′s depth increases, decreasing as the liftoff increases, with an allowable liftoff up to 2.0mm, the eddy current impendence signals for the transverse and longitudinal surface-breaking cracks of the carbon steel weld were opposite, but weak to the longitudinal crack at the weld toe and insensitive to the 45° oblique crack, capable to detect the 5.00 mm×0.25 mm×1.00 mm (length×width×depth) transverse and longitudinal cracks in the welds of the small-diameter carbon steel tube with an insulating anticorrosive paint layer of 0.54 mm thickness, with the allowable outer diameter down to 20 mm, and the scan along the welds with the probe 45° orientation should be supplemented to detect the 45° oblique crack.

       

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