基于阈值欠采样的数字式涡流检测系统
Digital eddy current testing system based on threshold undersampling
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摘要: 涡流检测是一种经典的电磁无损检测方法,可以通过测量交流信号的幅值和相位实现高精度缺陷检测。涡流检测信号处理主要有数字检波和模拟检波方式,数字检波灵活性强、适用性好,但系统中需要高速数据采集装置和数据传输装置,对传输带宽的要求度较高。设计了基于阈值欠采样的数字式涡流检测系统,包括涡流激励电路、检测电路、数据采集电路、基于以太网的数据传输电路以及信号检波算法处理。首先对涡流信号进行阈值划分,仅采集交流信号超过阈值的部分,从而降低涡流检测系统中的数据量;然后采用以太网将数据发送至计算机,由软件算法实现交流信号的检波。试验结果表明,设计的系统在保证涡流检测精度的同时,降低了数据传输量,提高了信号传输系统的带宽利用率。Abstract: Eddy current testing is a classic electromagnetic nondestructive testing method that can achieve high-precision defect detection by measuring the amplitude and phase of the AC signal. The signal processing of eddy current detection mainly includes digital detection and analog detection. The digital detection has strong flexibility and good applicability, but it needs high-speed data acquisition and transmission devices, as well as the high transmission bandwidth. In this paper, a digital eddy current testing system based on threshold undersampling was designed, including an eddy current detection circuit, a data acquisition circuit, an Ethernet-based data transmission circuit algorithm. Firstly, the threshold of the eddy current signal was divided, and only the part of the AC signal that exceeded the threshold was collected, so as to reduce the amount of data in the eddy current detection system. Ethernet was used to send data to the PC, and the software algorithm realizeds the detection of the AC signal, which reduced the amount of data transmission and improved the bandwidth utilization of the signal transmission system while ensuring the accuracy of eddy current detection.