高温高湿环境下大规模海上风电机组零部件的防腐检测
Anti-Corrosion testing for components of large-scale offshore wind turbines in high-temperature and high humidity environments
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摘要: 受海上环境因素的干扰,风电机组零部件防腐状态的检测准确性难以得到保障。针对这一问题,提出了高温高湿环境下大规模海上风电机组零部件的防腐检测方法。将集红外热成像仪与可见光摄像机于一体的NC200NW红外相机作为监测装置,结合风电机组的运行时间和天气条件设定定时拍摄时间间隔,利用GPS定位功能标记数据采集位置。采用高斯滤波去除零部件红外数据噪声因素后,基于区域平均法将像素值转换为温度值,通过提取温度梯度特征和温度峰值特征确定防腐状态。测试结果表明,该方法能够有效识别腐蚀缺陷类型,抑制腐蚀缺陷信号,并准确定位腐蚀缺陷位置,能为及时维护或更换腐蚀零部件提供可靠指导。Abstract: Due to the interference of objective environmental factors at sea, it is difficult to ensure the detection effect of anti-corrosion state of wind turbine parts. Therefore, the research on anti-corrosion detection method of large-scale offshore wind turbine parts in high temperature and high humidity environment was proposed. The NC200NW infrared camera, which integrated an infrared thermal imager and a visible light camera, was used as a monitoring device, and the timing shooting time interval was set according to the running time and weather conditions of the wind turbine, and the data acquisition position was marked by GPS positioning function. After removing the noise factor of infrared data of parts by Gaussian filtering, the pixel value was converted into temperature value based on regional average method, and the anticorrosion state was determined by extracting the characteristics of temperature gradient and temperature peak. The test results showed that the proposed method can effectively identify the types of corrosion defects, suppress corrosion defect signals and accurately locate corrosion defects.Provides reliable guidance for timely maintenance or replacement of corroded parts.