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    复合型管道焊缝渗透检测机器人系统设计

    李彰, 吴学洲, 李宜全, 聂勇, 廖述圣

    李彰, 吴学洲, 李宜全, 聂勇, 廖述圣. 复合型管道焊缝渗透检测机器人系统设计[J]. 无损检测, 2024, 46(8): 70-76. DOI: 10.11973/wsjc202408012
    引用本文: 李彰, 吴学洲, 李宜全, 聂勇, 廖述圣. 复合型管道焊缝渗透检测机器人系统设计[J]. 无损检测, 2024, 46(8): 70-76. DOI: 10.11973/wsjc202408012
    LI Zhang, WU Xuezhou, LI Yiquan, NIE Yong, LIAO Shusheng. Design of composite robot system for penetration inspection of pipeline welds[J]. Nondestructive Testing, 2024, 46(8): 70-76. DOI: 10.11973/wsjc202408012
    Citation: LI Zhang, WU Xuezhou, LI Yiquan, NIE Yong, LIAO Shusheng. Design of composite robot system for penetration inspection of pipeline welds[J]. Nondestructive Testing, 2024, 46(8): 70-76. DOI: 10.11973/wsjc202408012

    复合型管道焊缝渗透检测机器人系统设计

    详细信息
      作者简介:

      李彰(1990—),男,博士,高级工程师,主要研究方向为核工业特种机器人技术

      通讯作者:

      李彰,lizhang@cnnp.com.cn

    • 中图分类号: TP242.3;TG115.28

    Design of composite robot system for penetration inspection of pipeline welds

    • 摘要:

      为代替人工实施管道焊缝检测,设计了一套复合型管道焊缝渗透检测机器人,对机器人的系统组成等进行了介绍。为验证机械臂具备实施自动渗透检测的灵活性,建立了7自由度机械臂运动学模型,并采用归一化的方法对擦拭和喷涂工艺进行了圆弧轨迹规划,然后在仿真环境下进行了工艺实现能力验证。最后,通过机械臂规划与控制,实现了复合管道焊缝的机器人检测,并通过渗透工艺的灵敏度测试,验证了该机器人系统实施渗透检测工艺的可行性。

      Abstract:

      To replace manual implementation of pipeline weld seam detection, a composite pipeline weld seam penetration detection robot was designed, and the system composition of the robot was introduced. The end tool of the system adopted a composite structure and had a quick change form. To verify the flexibility of the robotic arm in implementing automatic penetration technology, a 7-degree-of-freedom kinematic model of the robotic arm was established, and a normalized method was used to plan the arc trajectory of the wiping and spraying processes. The process implementation capability was verified in a simulation environment. Finally, the robot detection of composite pipeline welds was achieved through robotic arm planning and control, and the feasibility of the penetration detection process of the robot system was verified through sensitivity testing of the penetration process.

    • 图  1   管道焊缝检测机器人平台总体结构

      图  2   机械臂末端复合工具结构示意

      图  3   显像剂喷罐组件结构示意

      图  4   擦拭块储存槽结构示意

      图  5   搭载渗透工具的7自由度机械臂实物

      图  6   7自由度机械臂坐标系示意

      图  7   机械臂擦拭动作可达性仿真结果

      图  8   机械臂喷涂动作可达性仿真结果

      图  9   渗透工艺末端工具实物

      图  10   机械臂实施预清洗工艺

      图  11   机械臂实施渗透剂施加工艺

      图  12   机械臂实施多余渗透剂去除工艺

      图  13   机械臂实施显像剂喷涂工艺

      图  14   机械臂实施显像剂去除工艺

      图  15   机器人渗透检测工艺全流程示意

      图  16   机器人渗透检测的灵敏度测试结果

      Table  1   7自由度机械臂DH参数

      关节A/mmα/radD/mmθ/rad
      10-π/2341.50
      20π/200
      30-π/2394.00
      40π/200
      50-π/2366.00
      60π/200
      700250.30
      下载: 导出CSV
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    出版历程
    • 收稿日期:  2024-01-10
    • 刊出日期:  2024-08-09

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