管道涡流内检测平面线圈传感器设计及性能分析
Design and performance analysis of planar coil sensors for pipeline eddy current inner inspection
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摘要: 为了实现基于平面线圈传感器的管道涡流内检测,设计了平面式L形涡流传感器,并开发了一套涡流内检测试验系统,从检测信号幅值和相位两方面分析了不同参数条件下涡流传感器对缺陷的检测能力。试验结果表明,除了提离距离对缺陷检测有显著影响外,平面线圈PCB板厚度、激励线圈与接收线圈的上下位置对检测能力也有很大影响。采用较小厚度的PCB线圈,可以获得较高的灵敏度;采用激励线圈在下侧靠近被测管道、接收线圈在上侧的配置有利于提高检测能力;研制的平面线圈传感器可以检出闭合裂纹和尺寸(长×宽×深)为2 mm×2 mm×2 mm的针孔类金属损失缺陷。Abstract: In order to achieve pipeline eddy current inner inspection based on planar coil sensors, a L type planar coil sensor was designed and an experimental system for eddy current inspection was developed. The defects inspection capability of the eddy current sensors with different parameters was analyzed from both the amplitude and phase of the inspection signal. The experimental results showed that, in addition to the significant impact of lift-off, the thickness of the planar coil PCB board, the upper and lower positions of the excitation coil and the receiving coil had a significant impact on the inspection capability either. A PCB coil with a smaller thickness can achieve higher sensitivity. The configuration of an exciting coil located on the lower side near the tested pipeline and a receiving coil located on the upper side was also beneficial for improving inspection capability. The developed planar coil sensor can detect closed cracks and pinhole type of metal loss of 2 mm (length)×2 mm (width)×2 mm (depth).