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    管道环焊缝的全聚焦检测

    TFM detection of the girth weld of pipeline

    • 摘要: 全聚焦技术是一种基于全矩阵采集的虚拟聚焦图像后处理技术,全聚焦算法将成像区域分割为多个网格,对每一网格都进行聚焦,使得超声成像结果更加均匀平滑,成像质量优于常规相控阵超声检测方法的质量。根据全聚焦成像的技术特点开展管道环焊缝相控阵超声全聚焦检测工艺方案的研究,参照管道环焊缝试块设计标准设计并制作全聚焦验证试块,针对全聚焦验证试块、全自动超声检测(AUT)校准试块开展相控阵超声全聚焦检测试验。试验结果表明,对于V型坡口,全聚焦成像效果好;对于小角度的自动焊坡口,常规全聚焦检测时接收超声回波困难,存在检测灵敏度低的问题;通过对全聚焦算法的优化改进,提高了小角度缺陷的检出率,证明全自动焊焊缝可采用全聚焦技术进行检测。

       

      Abstract: Total focusing method (TFM) imaging technology is a kind of virtual focus image post-processing technology based on full matrix collection, and this algorithm split image area into multiple grids, then focus on each grid. The result of ultrasonic imaging is smoother, and image quality is better than that of conventional phased array detection method. It is easy for inspectors to judge the defects of the detection images. According to the technical characteristics of TFM, this paper studied the technology scheme of ultrasonic phased array TFM detection. TFM verification test blocks were designed and manufactured according to the design standards for girth weld test blocks of pipelines. Phased-array ultrasonic TFM testing tests were carried out with TFM calibration test blocks and AUT calibration test blocks. Experimental results showed that, For V-type groove, the TFM imaging effect was good. For automatic welding grooves with small angles, conventional full focus detection was difficult to receive ultrasonic echoes and had low detection sensitivity. By optimization and improvement of the full focus algorithm, the detection rate of small angle defects was improved, it was proved that the TFM technology can be used for the fully automatic welding process, this study provided a technical basis for the application of TFM technology in the girth weld field of pipeline.

       

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