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    危化品常压储罐罐壁超声相控阵C扫描检测与局部腐蚀评价

    Ultrasonic phased array C-scan inspection and local corrosion evaluation of hazardous chemical atmospheric storage tank walls

    • 摘要: 碳钢的保温层下腐蚀(CUI)是危化品常压储罐罐壁常见的损伤模式。在定期检测储罐时,常在保温层拆除后采用宏观检查和超声波测厚等方法进行检测,存在保温层大面积拆除成本高、超声测厚耦合难度大、检测效率低、检测数据可靠性低、局部腐蚀评价准确性低等问题。针对以上问题,提出了在罐内采用超声相控阵C扫描实施CUI检测,再进行局部腐蚀评价的检测方法,并对某炼化企业一台存在大面积CUI的储罐进行了检测和评价试验。结果表明:采用超声相控阵C扫描技术对大面积CUI的检测效果较好,可大幅提升罐壁最小厚度的定量准确性,提高局部腐蚀评价结果的可靠性。

       

      Abstract: Corrosion under the insulation layer of carbon steel (CUI) is a common damage mode for the panels of atmospheric storage tanks for hazardous chemicals. When conducting regular inspection of storage tanks, the methods such as macroscopic inspection after removing the insulation layer and ultrasonic thickness measurement are often used. Using traditional techniques will result in high cost of dismantling the insulation layer, difficulty in coupling ultrasonic thickness measurement, low inspection efficiency, low reliability of inspection data, and low accuracy of local corrosion evaluation. In response to the above issues, this paper proposed a detection method for local corrosion evaluation based on using ultrasonic phased array C-scan for CUI detection inside the tank, and conducted experimental research on the detection and evaluation of a storage tank with a large area of CUI in a certain refining enterprise. The results showed that using ultrasonic phased array C-scan technology to detect large-area CUI had a good effect, which can significantly improve the quantitative accuracy of the minimum thickness of the tank wall and improve the reliability of local corrosion evaluation results.

       

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