一种粉末材料夹杂物的新型数字射线检测方法
A new digital radiography detection method for inclusions in powder materials
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摘要: 因为粉末材料造粒过程中不可避免地会引入夹杂物,进而对产品的性能和质量造成影响,所以必须对引入的夹杂物进行无损检测。提出了一种多角度的粉末材料数字射线(DR)图像夹杂自动检测方法,首先针对DR图像对比度低和随机噪声等问题,使用窗宽/窗位调节和图像滤波增强图像;然后针对同一夹杂物的多角度检测,使用尺度不变特征转换(SIFT)算法对夹杂进行特征匹配,再通过算法从粉末背景中分割出夹杂物;最后将不同扫描角度中测量得到的尺寸最大值视为夹杂物尺寸的近似值,通过计算尺寸得到夹杂物体积,在此基础上评估粉末材料的质量。通过金属丝测量试验验证了所提方法的可行性,并进行后续实际检测,验证了所提方法能够满足实际检测的需要。Abstract: Since inclusions will inevitably be introduced during the granulation of powder materials and they will definitely affect the performance and quality of the product, it is necessary to conduct non-destructive testing of the inclusions introduced therein. A multi-angle automatic detection method for inclusions in DR images of powder materials is proposed. Firstly, aiming at the problems of low contrast and random noise in DR images, the image is enhanced by adjusting the window width and level and image filtering, and then aiming at the multi-angle detection of the same inclusion, The inclusions were feature-matched using the SIFT algorithm, and then the inclusions were segmented from the background. The maximum value of the measured size at different scanning angles is regarded as the approximate value of the inclusion size, and finally the inclusion volume is obtained by calculating the size, and the quality of the powder material is evaluated on this basis. The feasibility of the method in this paper is verified through the metal wire measurement experiment, and the method in the follow-up actual test verifies that the method in this paper can meet the actual testing needs.
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