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    管道补板漏磁检测信号的研究

    Research on magnetic flux leakage testing signal of pipe patch

    • 摘要: 根据漏磁检测的原理,研究了漏磁检测有限元动态分析理论的计算公式,建立了有限元动态仿真模型,从有限元分析和试验研究的角度对管道缺陷及补板的漏磁场分布特征进行研究。在有限元分析模型中,分别从管道的径向和轴向研究了缺陷漏磁场和管道补板漏磁场的分布,并绘制了漏磁场分布曲线。搭建了管道漏磁内检测试验平台,对不同尺寸人工缺陷和补板漏磁场的径向分布特征进行了研究。仿真分析和试验结果表明,虽然在漏磁检测过程中,管道补板的漏磁场与缺陷漏磁场的分布规律相似,容易造成混淆,但可以通过正负峰值出现的顺序来判定缺陷与补板产生的漏磁信号。

       

      Abstract: Based on the theory of magnetic flux leakage testing, the theoretical calculation formula of finite element dynamic analysis of magnetic flux leakage testing is studied, and the finite element dynamic simulation model is established. From the perspective of finite element analysis and experimental research, the magnetic flux leakage distribution characteristics of pipeline defects and patch are studied. In the finite element analysis model, the distribution of leakage magnetic field of defect and pipeline patch is studied from the radial and axial direction of pipeline, and the distribution curve of leakage magnetic field is drawn. An internal magnetic flux leakage test platform was built, and the radial distribution characteristics of the magnetic flux leakage of the defects and the patch were studied by using different sizes of artificial defects and patches. The simulation analysis and test results show that although it is casy to cause confusion because the distribution law of magnetic flux leakage field of pipeline patch is similar to that of defect in the process of magnetic flux leakage testing, the magnetic flux leakage signal generated by defect and patch can be determined by the sequence of positive and negative peaks.

       

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