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    装配式建筑浆锚灌浆质量的相控阵超声检测

    Phased array ultrasonic testing for grouting connection quality of prefabricated building

    • 摘要: 设计了4套不同类型灌浆孔道的装配式浆锚连接剪力墙试件,试件组合后按照设计工况灌浆,内设脱空和异物缺陷。采用干耦合相控阵超声断层扫描、连续扫描二维拟合图像法和合成孔径聚焦定量分析法对各浆锚孔道进行检测。结果表明,前两种方法能准确识别混凝土通孔、PVC (聚氯乙烯)管和钢管灌浆脱空的位置和尺寸,偏差在15 mm以内,且能准确识别异物缺陷位置和尺寸,误差在10 mm内;合成孔径聚焦定量分析法能减小人为误差,提高识别缺陷位置和尺寸的准确率,其识别偏差比二维拟合图像法降低了40%~100%;相控阵超声检测技术能识别金属波纹管孔道内的脱空部位,但密实部位可能存在部分误判。

       

      Abstract: Four pieces of prefabricated shear walls with different types of grouting channels were designed and prepared. Grouting were carried out according to the design conditions after the test pieces being assembled. There were artificial defects such as voids and impurities in the grouting channels. Dry coupled phased array ultrasonic (DPAU) in form of tomograph output, 2D image processed after linear scans and synthetic aperture the focusing technique (SAFT), were used to detect the defects in each grouting channel. Inspection results show that the first two methods can accurately detect the defects, such as positions and sizes of voids (whose error is within 15 mm) and impurity location and size (whose error is within 10 mm) in tubeless, PVC pipe and steel pipe grouting channels. The SAFT can reduce the human error and improve the accuracy of defect location and size recognition, and its recognition error is 40%-100% lower than the 2D image method. DPAU can clearly identify the position of voids in the metal bellows, while the dense parts may be partially misjudged.

       

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