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    基于水浸接触法的异种金属连接件自动超声检测

    Automatic ultrasonic inspection for dissimilar-metal connector based on immersion contact method

    • 摘要: 异种金属连接件是特殊的带螺纹的异种金属钎焊结构,是大管套小管结构,大管的材料为不锈钢,小管的材料为钛合金,大管和小管通过螺纹连接,然后采用钎焊方式焊接。在采用超声方法对其焊接质量进行检测时,受异种金属和螺纹结构的影响,传统手动超声检测稳定性差、效率低,且检测结果不直观,缺陷测量误差大。基于水浸接触超声检测基本原理,开展了异种金属连接件自动超声检测技术研究,突破了探头自适应耦合及耦合剂自动补给等关键技术,并结合自动扫查和信号采集处理,研制了基于水浸接触法的异种金属连接件超声自动检测装置,并开展了相关验证试验。试验结果表明,基于水浸接触法的超声自动检测技术提高了异种金属连接件的检测可靠性、稳定性及效率。

       

      Abstract: Dissimilar metal connectors are special threaded brazed structures of dissimilar metals, featuring a large tube sleeving a small tube. The large tube is made of stainless steel, and the small tube is made of titanium alloy. The tubes are connected by threads and then brazed. When ultrasonic methods are used to inspect the welding quality, traditional manual ultrasonic testing suffers from poor stability, low efficiency, non-intuitive results, and large defect measurement errors due to the influence of dissimilar metals and the threaded structure. Based on the basic principles of water immersion contact ultrasonic testing, research on automatic ultrasonic testing technology for dissimilar metal connectors was conducted. Key technologies such as adaptive coupling of probes and automatic supply of coupling agents were breakthrough, and an automatic ultrasonic testing device for dissimilar metal connectors based on the water immersion contact method was developed, combining automatic scanning and signal acquisition processing. Relevant verification tests were carried out. Test results showed that the automatic ultrasonic testing technology based on the water immersion contact method improved the detection reliability, stability, and efficiency of dissimilar metal connectors.

       

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