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    金属管道高温高压服役环境下微观损伤的激光超声识别

    Microscopic damage laser ultrasonic identification of metal pipelines in high temperature and high pressure service environment

    • 摘要: 高温高压服役环境下金属管道表面金相微观组织损伤识别是一大技术难题。采用激光超声技术识别12Cr1MoV管道的球化微观损伤,获得利用表面波声学参数识别珠光体比例的方法,建立表面波声速法、衰减系数法以及小波包能量特征法的3种珠光体比例识别模型;采用固溶加热方法制备不同球化程度的12Cr1MoV试件,利用ImageJ软件提取试件的珠光体比例,量化评价其球化等级。试验结果表明,3种珠光体比例的模型识别预测值与ImageJ软件提取值的对比误差分别为8.15%,13.03%和6.04%,激光超声技术能有效识别高温高压服役环境下的金属管道表面金相微观组织。

       

      Abstract: Identifying metallographic microstructure damage on the surface of metal pipelines in high-temperature and high-pressure service environments is a major technical challenge. Laser ultrasonic technology was used to identify the spheroidized microdamage of 12Cr1MoV pipelines, and a method for identifying the pearlite proportion using surface wave acoustic parameters was obtained. Three pearlite proportion identification models were established: the surface wave velocity method, attenuation coefficient method, and wavelet packet energy characteristic method. 12Cr1MoV specimens with different degrees of spheroidization were prepared using solid solution heating, and the pearlite proportion of the specimens was extracted using ImageJ software to quantitatively evaluate their spheroidization grade. Test results showed that the comparison errors between the model-predicted values of the three pearlite proportions and the values extracted by ImageJ software were 8.15%, 13.03%, and 6.04%, respectively. Laser ultrasonic technology could effectively identify the metallographic microstructure on the surface of metal pipelines in high-temperature and high-pressure service environments.

       

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