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    基于微磁多参数融合的钢构件疲劳损伤在线监测

    Online monitoring of fatigue damage of steel based on multi-micromagnetic fusion method

    • 摘要: 为保证油气管道的安全可靠运行,有必要实时监测管道结构的疲劳裂纹扩展过程。基于45钢缺口试样的拉-拉疲劳试验,采用微磁多参数无损检测技术原位综合监测试件疲劳损伤扩展全过程,并对采集的磁信号进行参数化分析。试验结果表明:随着载荷循环次数增加,磁滞、磁巴克豪森噪声和增量磁导率等特征参量均呈现了初期波动、中期稳定和后期突变的变化趋势,与金属疲劳裂纹扩展规律基本一致,其中增量磁导率参量信号对疲劳裂纹萌生及扩展的灵敏度最高,其Mean特征值可定量评估损伤程度,并且Mean零值线可用作构件即将疲劳失效的预警,这为工程材料或结构的疲劳寿命预测提供了一种新的思路。

       

      Abstract: To ensure the safe and reliable operation of oil and gas pipelines, it is necessary to monitor the fatigue crack propagation process of pipeline structures in real time. Based on tensile-tensile fatigue tests on notched 45 steel specimens, multi-parameter micromagnetic nondestructive testing technology was used to comprehensively monitor the entire process of fatigue damage evolution in situ, and the collected magnetic signals were parametrically analyzed. Test results showed that as the number of load cycles increased, characteristic parameters such as magnetic hysteresis, magnetic Barkhausen noise, and incremental permeability exhibited trends of initial fluctuations, mid-term stability, and later sudden changes, which were basically consistent with the law of metal fatigue crack propagation. Among them, the incremental permeability parameter signal had the highest sensitivity to the initiation and propagation of fatigue cracks. Its Mean eigenvalue could quantitatively assess the degree of damage, and the Mean zero-value line could serve as an early warning for imminent fatigue failure of components. This provided a new approach for predicting the fatigue life of engineering materials or structures.

       

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