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    基于三维力磁耦合分析的压力容器金属磁记忆检测

    Metal magnetic memory detection of pressure vessels based on three-dimensional force-magnetic coupling analysis

    • 摘要: 针对压力容器金属磁记忆检测无法完成量化分析和识别的问题,根据能量守恒关系和电磁场理论,采用ANSYS软件建立了三维力磁耦合模型,在圆孔凹坑、矩形槽、气孔等缺陷类型的基础上,分析了金属磁记忆信号随缺陷深度的变化情况,然后对磁记忆信号做积分处理。结果表明,随着缺陷深度的增加,凹坑缺陷和矩形槽缺陷附近的磁场能量幅值呈线性变化。同时,该研究还发现用积分方法研究铁磁材料的应力集中和宏观缺陷具有有效性。此外,所提方法引入BP神经网络后,可实现对缺陷类型的智能分类,从而既定位出了缺陷位置还实现了定性分类。

       

      Abstract: To address the issue that metal magnetic memory testing of pressure vessels cannot achieve quantitative analysis and identification, a three-dimensional force-magnetic coupling model was established using ANSYS software based on the energy conservation relationship and electromagnetic field theory. Based on defect types such as circular holes, pits, rectangular grooves, and pores, the variation of metal magnetic memory signals with defect depth was analyzed, and the magnetic memory signals were then integrated. Results showed that as the defect depth increased, the magnetic field energy amplitude near pit defects and rectangular groove defects exhibited linear changes. Meanwhile, the study also found that the integral method was effective for studying stress concentration and macroscopic defects in ferromagnetic materials. Furthermore, after introducing a BP neural network to the proposed method, intelligent classification of defect types was achieved, enabling both defect localization and qualitative classification.

       

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